China Laser Machine Manufacturer & Supplier

Scotle Portable Handheld Fiber Laser Welding Machine – Complete Guide & Best Models

The Scotle Portable Handheld Fiber Laser Welding Machine is designed for modern metal fabrication, offering fast, stable, and user-friendly welding for stainless steel, aluminum, carbon steel, and other metals. With its portable design and easy operation, it has rapidly become one of the most popular welding solutions for workshops, installers, repair engineers, and small to medium-sized manufacturers.

This guide provides everything you need to know—how portable handheld fiber laser welding works, machine types, wobble modes, specifications, applications, model selection, and recommended Scotle solutions.

Table of Contents

Recomended Scotle Portable handheld fiber laser welding machine

What Is a Portable Handheld Fiber Laser Welding Machine?

A portable handheld fiber laser welding machine is a compact, lightweight laser welding system designed for flexible, on-site and workshop use. It integrates a fiber laser source, control system, cooling system, and handheld wobble welding gun into a highly portable structure—often weighing 28–75 kg depending on power and cooling type.

Unlike traditional laser welding machines that are large and stationary, portable laser welders can be moved easily between workstations, carried to construction sites, or used for outdoor repairs. With air-cooled technology becoming more mature, many models no longer require heavy water chillers, making true portability possible.

Portable handheld laser welding machine with 360-degree caster wheels and ergonomic handle design

As the picture on the left shows, this is a full-size industrial laser welder with a built-in water chiller and a powerful fiber laser source.
Even though it looks big, we still call it portable because of the following reasons:

1. Easy to Move — One Person Can Push It

The machine weighs about 75 kg, but the design makes it surprisingly easy to push.
One person can move it without much effort.

2. 360° Universal Wheels Make It Very Flexible

The bottom wheels can turn in any direction, so the machine can:

  • Move forward, backward, or sideways

  • Turn around in small spaces

  • Rotate smoothly without lifting

  • Move easily across a workshop or factory floor

Because of this, the machine becomes truly “portable” even though it is a large industrial unit.

Another big reason we call it a portable laser welding machine is that the main welding part is a handheld laser welding head.

The handheld welding gun lets the operator:

  • Hold it just like a regular tool(as the right picture shows)

  • Move around freely while welding

  • Weld big or heavy metal parts without moving the machine

  • Easily reach corners, edges, and hard-to-access areas

Since the welding head is fully hand-operated and connected by a long fiber cable, the user can walk anywhere within the working range and weld comfortably.

This makes the machine truly portable — not only the machine can move, but the welding work itself is portable.

Long Fiber Cable Gives Full Freedom

Although not fully shown in the picture, handheld laser welding heads are connected to the machine by a long (5–10m) fiber cable, allowing the worker to walk around the workspace freely.

Handheld laser welding head for galvanized plate, aluminum, and stainless steel with strong and durable welds

How Does a Portable handheld Fiber Laser Welder Work?

How does a portable handheld fiber laser welding machine work?

A fiber laser emits a high-energy, highly focused laser beam through an optical fiber. When the beam hits metal, it rapidly melts the material surface, allowing two workpieces to fuse and form a strong, clean weld.

Working process:

  • Fiber laser source generates laser

  • Beam is transmitted via armored optical fiber

  • Handheld laser weld gun focuses and wobbles the beam

  • Laser melts the metal and forms a welding pool

  • Filler wire may be added (optional)

  • Weld cools and solidifies into a strong joint

Wobble welding technology ensures a wider seam, deeper penetration, and better tolerance to fit-up gaps.

Types of Portable Handheld Fiber Laser Welding Machines

Generally speaking, advanced portable handheld fiber laser welding machines are multifunctional. Scotle offers both 4-in-1 and 5-in-1 versions, as shown below.

4-in-1 Portable handheld laser Welder

4-in-1 handheld laser welding gun with cutting, cleaning, and weld seam cleaning nozzles

Our 4 in 1 laser welding machines integrates welding + cleaning + cutting + seam cleaning In One machine

Advantages

  • One machine for multiple processes

  • Fast switch via interchangeable nozzles

  • Higher return on investment (ROI)

Typical power: 1500W / 2000W / 3000W

5-in-1 Portable handheld Fiber Laser welder

Handheld welding gun for lithium battery and energy storage welding

Integrates welding + cleaning + cutting + seam cleaning + battery welding in One machine (It is also called Lithium Battery Welding Machine

Advantages

  • One machine for multiple processes

  • Fast switch via interchangeable nozzles

  • Higher return on investment (ROI)

Typical power: 1500W / 2000W / 3000W

According to the cooling system, we offer both water-cooled and air-cooled portable laser welding machines, as shown below.

Air-Cooled Portable handheld Laser Welder

Scotle air-cooled fiber laser welder dimensions
  • No external chiller

  • Lightest and most compact design

  • Suitable for thin–medium metal welding

  • Common power range: 1000W–1500W 

  • We also call it mini laser welding machine

Water-Cooled Portable handheld Laser Welder

portable laser welding machine
    • Small integrated chiller

    • Longer continuous welding

    • 1500W–3000W typical

According to Wobble Structure, we offer both Dual-Axis Wobble and Single-Axis Wobble portable laser welding machine

Single-Axis Wobble Portable handheld Laser Welding Machine

A single-axis wobble outputs a straight-line back-and-forth laser motion in one direction.

How It Looks Visually

  • The laser spot moves back and forth along one straight line.

  • The weld seam becomes slightly wider, but stays straight and linear.

  • It does not create circles, infinity patterns, or figure-8 shapes — those belong to dual-axis wobble.

Dual-Axis Wobble portable handheld Laser Welding Machine

Dual-axis wobble laser welding machine delivers wider seams, better gap tolerance, and smoother weld quality — making it ideal for aluminum, complex shapes, and high-precision welding applications.

Supports More Advanced Welding Modes with Higher Tolerance for Gaps and Misalignment

Dual-axis machines typically support:

  • Wide-seam linear welding

  • Spot wobble welding

  • Curved or irregular path welding

  • Multi-mode operation depending on material

Core Components & Technical Parameters of Portable handheld Laser welder

  • A standard portable fiber laser welder contains:

    • Fiber laser source (JPT/Raycus/IPG optional)

    • Handheld wobble welding gun

    • Control system with presets

    • Optical fiber cable

    • Portable chassis (air-cooled or integrated water-cooled)

    • Nozzles for different weld types

    • Optional wire feeder

Core parts of portable handheld laser welding machine

Key Technical Parameters 

These specs determine performance, speed, and weld finish.

Parameter Description
Laser Power 1000W–6000W depending on metal thickness
Welding Depth 0.5–6mm (material dependent)
Wobble Type Single-axis / Dual-axis
Spot Size 0.6–2.5mm
Fiber Length 10m standard
Cooling System Water-cooled / Air-cooled
Compatible Materials SS, CS, aluminum, brass, galvanized sheet, titanium

Advantages and Limitations of Portable hanheld Fiber Laser Welding

Advantages of fiber  laser welding

    • Up to 10x faster than TIG/MIG

    • Small heat-affected zone

    • Minimal deformation

    • Easy to learn (1–2 hours)

    • Beautiful welding seams

    • Low maintenance

    • Suitable for reflective materials (aluminum, brass)

    • Long lifespan of laser source (100,000 hrs)

Limitations of fiber  laser welding

    • Higher initial cost

    • Not suitable for extremely thick metals (≥10mm)

    • Requires laser safety protection

    • Some models need stable power supply

    Overall, benefits far outweigh the limitations for most metalworking businesses.

Portable Fiber Laser Welding vs TIG/MIG Welding

Portable Handheld Fiber laser welding has become the most popular and advanced welding technology today, and it is rapidly replacing traditional TIG and MIG welding methods. Below is a comparison of the two.

TIG&MIG welding VS Fiber Laser welding

Comparison Table

FeatureFiber Laser WeldingTIG/MIG Welding
Speed⭐⭐⭐⭐⭐ (up to 10x faster)⭐⭐
Heat ImpactVery lowHigh
Operator SkillEasyRequires experience
Post-ProcessingMinimalHeavy grinding needed
DeformationExtremely lowHigh
Welding CostLower long-termHigher long-term
AestheticsSmooth and cleanRougher seams

Portable vs Standard Handheld vs Bench-Top Laser Welders

FeaturePortable HandheldStandard HandheldBench-Top Laser Welder
Size & WeightUltra-compact, easy to moveMediumLarge, fixed
CoolingMostly air-cooledWater-cooledWater-cooled
Portability★★★★★★★★★★★
Working TimeMediumLong continuousHighest stability
Use CaseOn-site, maintenance, small workshopsWorkshops, factoriesPrecision welding, controlled environment

Applications of Portabable Handheld Fiber Laser Welding Machines

Fiber laser welding offers high speed, low heat distortion, and excellent seam quality, making it suitable for a wide range of industries and metal materials. Because of its versatility and superior performance, it is now widely used in manufacturing, automotive repair, metal fabrication, stainless steel processing, aluminum welding, and other applications.

Our portable handheld Fiber laser welding is used across:

  • Metal fabrication and sheet-metal processing

  • Automotive repair and body shops

  • Stainless steel doors, windows, cabinets

  • Machinery manufacturing

  • Aerospace and precision components

  • Kitchenware and hardware

  • Battery pack production

  • Aluminum alloy welding

  • DIY metalwork, home businesses

Its flexibility makes it ideal for both industrial and workshop environments.

Metal-fabrication-with-fiber-laser-welder
Handheld metal laser welding machine suitable for various welding applications including carbon steel and brass
Effect display of handheld laser welding machine for welding, cutting, cleaning, and weld seam cleaning

How to Choose the Right Portable Handheld Fiber Laser Welding Machine?

Portable handheld Fiber laser welding is now recognized as the latest and most efficient welding technology, offering unmatched versatility across various industries and metal materials. Its clean welds, high speed, and ease of use make it a preferred solution for workshops, factories, and repair centers.

When selecting a fiber laser welding machine, it’s important to match the machine’s power, features, and cooling method to your specific application. The selection guide below will help you choose the machine that delivers the best performance and ROI for your needs.

Laser source

Fiber laser source are the best for metals, offering high efficiency and precision. Now The laser source has 1000W 1500W 2000W 3000W for your selection, the larger power, the thicker and faster speed the laser welding machine can weld. 

BWT laser source

Cooling Method?

There are water-cooled and air-cooled laser welding machine, air-cooled is mini size and light weight, for less than 2000W laser welding, the air-cooled one is enough, and for more than 2000W, water-cooled is better but they are much havier and bigger.

cooling system

4 in 1, or 5 in 1 ?

A fiber laser welding machine is always multifunctional, now almost at least 4 in 1( laser welding, laser cutting, laser cleaning and laser weld seam cleaning) If you need to do lithium ion battery welding, then you need a 5 in 1  laser welding machine.

For Lithium Battery Welding

Single or Dual Pendulum sys ?

Laser welding machines now have two kinds opertaing system: single and dual pendulum, most of our machines are single pendulum with only one welding and cleaning pattern , if you need more patterns, you can select the dual pendulum one, It includes 6 diffirent welding and cleaning patterns as below. 

Dual Pendulum laser welding

Support multi-languages?

Diffirent country with diffirent languages. All of our handheld laser welding machine suport multi-languages such English, Spanish, Italian, Greek, Germany, Arabic and so on.

So they can be used smoothly in most of the countries from all over the world and regions.

multi lauguages for laser welding machine

portable or automatic?

A portable laser welding machine contains below:  with the handheld laser welding gun,which makes portable and precision welding, and the laser welding machine with four wheels, you can bring it anywhere easily. For large volume welding task need to be done automatically,  the automatic laser welding machine is a good choice.

a portable laser welding machine

safety design?

A good laser welding machine always focals on safety, not only on the machine mechanical design but also the control system to make sure double safe.

6 safety design for laser welding machine

With Smart control panel?

With full touch screen operation interface, multilingual support, work status is clear at a glance process library design. Set once, , use at any time

smart control pannel for laser welding machine

With Related Certificates?

For laser weiding machine, there is strict industry standard such as SGS, CE, FDA and so on.

Certificates for laser welding machine

Why Choose Scotle as Your Portable handheld fiber Laser Welding machine Partner?

We are a leading laser machine manufacturer in China. In addition to the latest fiber laser welding machines, we also provide advanced laser cleaning equipment such as pulsed laser cleaners, as well as a full range of laser marking and engraving machines, including fiber and UV laser marking systems.

We are an 18-year Alibaba Verified Supplier with well-established global sales channels across eBay, Amazon, AliExpress, and Russia’s major platform OZON, giving customers convenient and diversified purchasing options.

For more details, please visit our About Scotle page.

Laser-machine-CE-SGS-FDA-certificates.jpg

Certified for Global Compliance

Scotle laser machines are tested and certified to meet international standards including CE, FDA, SGS, and UDEM. We ensure every product is 100% inspected and safe for industrial use worldwide.

Empowering Smarter Work With Trusted Laser Solutions

At SCOTLE, our mission is to empower industries with smarter, easier laser solutions. We strive to deliver reliable, high-performance equipment and global support that help customers work more efficiently in welding, cleaning, and marking applications.

Our Facoty & Team

Frequently Asked Questions (FAQ)

A portable handheld laser welding machine is a compact fiber laser welder that uses a handheld welding head and a long fiber cable, allowing the operator to weld freely around the workspace. It is smaller, easier to move, and more flexible than traditional stationary welders.

  • It can weld a wide range of metals, including:

    • Stainless steel

    • Carbon steel

    • Mild steel

    • Aluminum

    • Copper

    • Brass

    • Galvanized steel

    • Titanium (depending on model)

Typical welding capacity:

  • Stainless steel: 0.5–6 mm

  • Carbon steel: 0.5–6 mm

  • Aluminum: 0.8–4 mm

Thicker materials can be welded with beveling or multiple passes.

Yes. Handheld laser welding requires far less skill than traditional welding.
Most operators can learn the basics within 1–2 hours.

    • 1000W – Light-duty, thin metals

    • 1500W – Most popular, general-purpose

    • 2000W – Aluminum, thicker metal, industrial use

    • Air-cooled: Lighter, compact, portable; best for short to medium-duty welding(700W-2000W)

    • Water-cooled: Stable for long continuous welding; supports higher power (1500–3000W)

  • Yes: welding, cleaning, cutting, seam cleaning (+ optional battery welding). Scotle Supply multifunctional  4 in 1 and 5 in 1 laser welding machines.

  • Wobble welding means the laser spot oscillates to create a wider seam.
    Two types:

    • Single-axis wobble: Straight-line pattern

    • Dual-axis wobble: Circular, figure-8, or infinity patterns (better for aluminum and larger gaps)

  • Fiber laser sources (Raycus/JPT) typically last 100,000+ hours with minimal maintenance.

  • Laser safety goggles

  • Protective clothing

  • Proper ventilation

  • Avoid reflective surfaces

  • Only trained personnel should operate the machine

Laser welding is safer than TIG/MIG because there is less spatter and smoke.

Most machines come with 5–10 meters of fiber cable, allowing the operator to walk around and weld freely.

Yes. Scotle provides:
• Online training
• Parameter guidance
• Remote troubleshooting
• Lifetime technical support

  • • In-stock models → 3–7 days
    • Customized models → 7–15 days
    • Overseas warehouses (US/EU/AU) → faster local delivery

  • Common accessories include:

    • Welding nozzles (inner/outer corner, flat, etc.)

    • Wire feeder (for gap filling)

    • Gas regulator

    • Protective lenses

    • Safety goggles 

  • All above accessories already in the scotle package.

  • Most portable handheld laser welders come with:

    • 2-year warranty for the whole machine

    • 1–2 years for the laser source (depending on brand)

    • Lifetime technical support

Let’s grow together — become our global distributor today!

Any question, please feel free to contact us!

email address

sales08@scotle.com

Phone number

(86)13725576791

Whatsapp

(86)18902847621

location address

No.14, 2F, Building Y1, Bantian Street Creative Park, Longgang District, Shenzhen 518000 ,China (Mainland)