The lifespan of a handheld fiber laser welding machine varies depending on the brand, model, usage environment, and maintenance conditions. The lifespan of a mini laser welder generally ranges from 8 to 10 years under normal operating conditions, with some high-quality models capable of lasting significantly longer, up to 100,000 hours (approximately 12 years) if properly maintained.
Factors Influencing Lifespan:
Regular Inspection and Maintenance: Regular inspection and timely maintenance are key to extending the lifespan of fiber laser welding machines, including checking the equipment’s wiring, plugs, switches, etc., which are necessary to ensure electrical safety. Simultaneously, examining components such as the laser head, lenses, and heat dissipation system for dust or dirt and promptly cleaning or replacing vulnerable parts is essential. Furthermore, regular checks on equipment parameters and performance indicators ensure the machine is in good working condition.
Usage Environment: Operating in a clean, well-ventilated environment can help prolong the life of the handheld fiber laser welder. High temperatures, humidity, and dust can adversely affect performance. So the environment of laser welder should avoid damp and high-temperature conditions to prevent damage to the fiber laser welders, and refraining from using the machine in dusty environments to prevent wear and errors in components are essential considerations.
Cooling Systems: The laser welders will generate a significant amount of heat during laser welding. If this heat not effectively controlled and dissipated, it can lead to overheating and shorten the machine’s lifespan. So effective cooling is essential since excessive heat can damage internal components. Configuring an appropriate cooling system is vital for longevity.
Correct Operating Procedures: Proper operating procedures are crucial for the lifespan of mini portable laser welding machines. during laser welding, keep a stable welding speed and using appropriate filler materials while avoiding excessive swinging and abrupt stops is essential. Additionally, observing the quality of weld seams and adjusting welding parameters promptly ensures laser welding quality.
Consumables: While the main components of fiber laser welders can last many years, consumables such as lenses and welding nozzle need to be replaced regularly to maintain optimal performance.
In summary, with proper care and maintenance, laser welders can be used for over a decade, but their actual lifespan will depend on various operational factors.
